Fin diode structure

ABSTRACT

A fin diode structure and method of manufacturing the same is provided in present invention, which the structure includes a substrate, a doped well formed in the substrate, a plurality of fins of first conductivity type and a plurality of fins of second conductivity type protruding from the doped well, and a doped region of first conductivity type formed globally in the substrate between the fins of first conductivity type, the fins of second conductivity type, the shallow trench isolation and the doped well and connecting with the fins of first doped type and the fins of second doped type.

CROSS REFERENCE TO RELATED APPLICATIONS

This application is a continuation of U.S. application Ser. No.13/941,555, filed on Jul. 15, 2013, which is entirely incorporatedherein by reference.

BACKGROUND OF THE INVENTION

1. Field of the Invention

The present invention relates generally to a fin diode structure and amethod of manufacturing the same, and more particularly, to a fin diodestructure with globally-doped regions in the substrate which iscompatible with the process flow of normal fin field effect transistors(FinFET).

2. Description of the Prior Art

The use of fin field effect transistors (FinFETs) in the semiconductortechnology keeps rising as the size of technology decreases. FinFETs areadvantageous in smaller technologies because of their relatively higherdrive current when compared to devices of similar size and because oftheir general ability to prevent short-channel effects. FinFETsgenerally have increased drive currents because the gate wraps aroundthe channel such that the effective width of the channel is increased.The increased channel width allows for a greater drive current.Furthermore, by having the gate wrap around the channel, the gate cansuppress leakage current through the channel more easily, therebydecreasing the short channel effects.

The above-identified advantages of FinFETs have led to their use insmaller technologies, particularly in 32 nm node and smaller. However,the trade-off for smaller size results an increased susceptibility offailure of the FinFET devices due to the electrostatic discharge (ESD)issue. It is well known in the semiconductor field that extremely highvoltages can be produced in the vicinity of an integrated circuit due tothe build-up of static charges. A high potential may be generated at aninput or output buffer of the integrated circuit, which may be caused bya person touching a package pin that is in electrical contact with theinput or output buffer. When the electrostatic charges are discharged, ahigh current is produced at the package nodes of the integrated circuit,and this issue is referred as electrostatic discharge (ESD). ESD is aserious problem for semiconductor devices since it has the potential todamaging the entire integrated circuit. Especially for the FinFETdevice, the active area width of a FinFET is much smaller than that ofanother device of corresponding technology size. The smaller width maylead to increased current density in the FinFET when the ESD eventoccurs, which means that the tolerable and allowable threshold currentdensity is smaller for the FinFET device.

For example, FinFETs typically have a threshold current density of 0.1mA/μm before device breakdown occurs as compared to approximately 2mA/μm for planar bulk MOSFETs or approximately 1.4 mA/μm for planar SOIMOSFETs. This extremely small current density may cause the dielectricgate oxide to breakdown easily between the active area and the gate andshort circuit the gate and the active area. Thus, FinFETs are generallymore susceptible to device failures from electrostatic discharge issuebecause of their relatively small channel width, and a solution isneeded to overcome this problem.

SUMMARY OF THE INVENTION

In order to prevent the failure of the devices, diodes are usually usedwith microelectronic devices for the electrostatic discharge protectionin sensitive solid-state circuits. A FinFET diode structure with novel,globally-doped region is provided in the present invention to solve theESD issue. The design of this globally-doped region may effectivelyreduce the on-resistance (Ron) of the device and provide an improvedcurrent channel which main junction may be adjusted to the desiredposition or aspect. Moreover, the fin diode structure of presentinvention is compatible to the process flow of normal FinFET. That is,the fin diode structure of the present invention and FinFETs may bemanufactured in the same process without developing additionalmanufacturing steps or process.

One object of the present invention is to provide a fin diode structure,which the structure includes a substrate, a doped well formed in thesubstrate, a plurality of fins of first conductivity type and aplurality of fins of second conductivity type protruding from the dopedwell, wherein each fin of first conductivity type and secondconductivity type are isolated by a shallow trench isolation, and adoped region of first conductivity type formed globally in the substratebetween the fins of first conductivity type, the fins of secondconductivity type, the shallow trench isolation and the doped well andconnecting with the fins of first conductivity type and the fins ofsecond conductivity type.

Another object of the present invention is to provide a fin diodestructure, which the structure includes a substrate, a doped well formedin the substrate, a plurality of fins of first conductivity type and aplurality of fins of second conductivity type protruding from thesubstrate, wherein each fin of first conductivity type and secondconductivity type are isolated by a shallow trench isolation, and atleast one doped regions of first conductivity type formed in thesubstrate between the fins of first conductivity type, a portion ofshallow trench isolation and the doped well and connecting with the finsof first conductivity type, and at least one doped regions of secondconductivity type formed in the substrate between the fins of secondconductivity type, a portion of the shallow trench isolation and thedoped well and connecting with the fins of second conductivity type,wherein the doped region of first conductivity type connects with thedoped region of second conductivity type in the substrate to form ajunction.

Still another object of the present invention is to provide a method ofmanufacturing a fin diode structure, which the manufacturing stepsincludes: providing a substrate, forming a doped well in the substrate,forming at least one doped region of first conductivity type or at leastone doped region of second doped type in the doped well, performing anetch process to the doped region of first conductivity type or the dopedregion of second conductivity type to form a plurality of fins on thedoped region of first conductivity type or the doped region of secondconductivity type, forming shallow trench isolations between each fin,and performing a doping process to the fins to form fins of firstconductivity type and fins of second conductivity type.

These and other objectives of the present invention will no doubt becomeobvious to those of ordinary skill in the art after reading thefollowing detailed description of the preferred embodiment that isillustrated in the various figures and drawings.

BRIEF DESCRIPTION OF THE DRAWINGS

The accompanying drawings are included to provide a furtherunderstanding of the embodiments, and are incorporated in and constituteapart of this specification. The drawings illustrate some of theembodiments and, together with the description, serve to explain theirprinciples. In the drawings:

FIGS. 1-4 are schematic views illustrating a process flow ofmanufacturing a fin diode structure with a doped region of firstconductivity type in accordance with one embodiment of presentinvention;

FIG. 5 is a schematic view illustrating a fin diode structure with adoped region of second conductivity type in accordance with anotherembodiment of present invention; and

FIG. 6 is a schematic view illustrating a fin diode structure with bothdoped regions of first doped type and doped regions of secondconductivity type in accordance with still another embodiment of presentinvention.

It should be noted that all the figures are diagrammatic. Relativedimensions and proportions of parts of the drawings have been shownexaggerated or reduced in size, for the sake of clarity and conveniencein the drawings. The same reference signs are generally used to refer tocorresponding or similar features in modified and different embodiments.

DETAILED DESCRIPTION

In the following detailed description of the present invention,reference is made to the accompanying drawings which form a part hereofand is shown by way of illustration and specific embodiments in whichthe invention may be practiced. These embodiments are described insufficient details to enable those skilled in the art to practice theinvention. Other embodiments may be utilized and structural, logical,and electrical changes may be made without departing from the scope ofthe present invention. The following detailed description, therefore, isnot to be taken in a limiting sense, and the scope of the presentinvention is defined by the appended claims.

Please refer first to FIGS. 1-4, which are schematic views illustratinga process flow of manufacturing a fin diode structure with a dopedregion of first conductivity type in accordance with one embodiment ofpresent invention. First, as shown in FIG. 1, provide a substrate 100 toserve as a base for forming the devices and components of the presentinvention. The substrate 100 may be, for example, a silicon substrate, asilicon-containing substrate, a III-V group-on-silicon (such asGaN-on-silicon) substrate or a graphene-on-silicon substrate, etc. Adoped well 101, such as a P-well or a N-well, is then formed in thesubstrate 100. For example, the doped well 101 may be formed byimplanting dopants (ex. boron as P-type dopants or phosphorus andarsenic as N-type dopants) of predetermined doping concentration intothe substrate 100 via an ion implantation process. For the simplicity ofthe description hereinafter, a first conductivity type and a secondconductivity type is used to represent two different doping types. Thedoped well shown in FIG. 1 may be first conductivity type, such asP-type.

In next step, a doped region 103 of first conductivity type is formed inthe doped well 101. The doped region 103 of first conductivity type maybe formed by further diffusion process to diffuse the dopants of firstconductivity type with higher doping concentration into a predetermineddepth range in the doped well 101 of first conductivity type. That is,the doping concentration (ex. P-) of the doped region 103 is higher thanthe doping concentration (ex. P) of the doped well 101. Alternatively,the doped region 103 may be formed by an ion implantation process toimplant the dopants of first conductivity type into the doped well 101.The doped region 103 will serve as a current channel for the fin diodedevice of present invention.

After the doped region 103 of first conductivity type is formed, asshown in FIG. 2, an etch process is then performed to the doped region103 to etch out a plurality of protruding fins 105 (i.e. finstructures). More specifically, the step of forming a plurality of fins105 may comprise: first forming patterned hard mask (such as a siliconoxide layer and/or a silicon nitride layer) 107 on the doped region 103,then using the patterned hard mask 107 as an etch mask to etch the dopedregion 103 to a predetermined depth d, so that the pattern defined bythe patterned hard mask 107 may be transferred to the doped region 103,thereby forming a plurality of protruding and parallel fins 105 as shownin FIG. 2. A trench 109 is formed between each fin 105, and the dopedregion 103 of first conductivity type with a predetermined thicknessstill remains under the fins 105. Please note that the above-identifiedsteps of forming fins 105 may also be used to form the fin structures onthe active area of the substrate. In normal FinFET process, a gate oxidelayer and gate may be formed sequentially on this kind of fin structuresin the active area to manufacture a FinFET device.

After forming a plurality of fins 105, as shown in FIG. 3, shallowtrench isolations (STI) 111 with a predetermined thickness are formed inthe trench 109 between each fin 105. The fins 105 may be isolated fromeach other by the STI 111, so that the fins 105 may be manufactured intoindividual devices. More specifically, the step of forming STI 111 maycomprises: globally depositing a silicon oxide layer on the surface ofthe doped region 103 and the fins 105; using the patterned hard mask 107on the fins 105 as a polishing stop layer to perform a chemicalmechanical polishing (CMP) process, such that only the silicon oxidelayer on the sidewall of the fins 105 and in the trench 109 is keptafter the polishing process; finally, performing an etch back process toremove the silicon oxide layer on the sidewall of fins 105 above apredetermined height, thereby forming the STI 111 with a predeterminedthickness in the trench 109 as shown in FIG. 3. In a preferredembodiment, the width of fin 105 may be approximately 20 nm, the widthof the STI 111 between two fins may be approximately 300 nm, and thelength of the portion of the fin 105 protruding out from the STI 109 maybe approximately 60 nm. Furthermore, the hard mask 107 on the fin 105may be removed for manufacturing a tri-gate FET on the fin structure inthe active area of the substrate. Alternatively, the hard mask 107 onthe fin 105 may be kept for manufacturing a FinFET on the fin structurein the active area of the substrate. Please note that the doped region103 may be formed after the fins 105 and the STI 111 are formed.

Since the present invention provides a kind of diode structure, it isnecessary to define the fins with different conductivity types. Afterthe STI 111 is formed, as shown in FIG. 4, the dopants of firstconductivity type and the dopants of second conductivity type arerespectively doped into each fin 105, thereby forming the fins 105 a offirst conductivity type and the fins 105 b of second conductivity type.More specifically, the step of forming the fins of first conductivitytype and the fins of second conductivity type may include: forming animplant mask (not shown), such as a photoresist, on selected fins 105;performing an ion implantation process or a diffusion process to dopethe dopants of first conductivity type (ex. B) into the fins 105 whichare not shielded by the implant mask. Since the fin 105 is in inherentlyprovided with the dopants of first conductivity type in a predetermineddoping concentration (ex P-), so that the fins 105 a of firstconductivity type formed after this doping process may have even higherdoping concentration (P+) compared to the doping concentration of theunderlying doped region 103 of first conductivity type. Thepreviously-formed implant mask on the fins 105 are then removed, and thefins 105 a of first conductivity type are in turn shielded with implantmask; a final ion implantation process or a diffusion process isperformed to dope the dopants of second conductivity type (such as P andAs) into the fins 105 which are not covered by the implant mask, therebyforming the fins 105 b of second conductivity type. Please note that thedoping process of the fins of first conductivity type and the fins ofsecond conductivity type may also be used to define the source and drainof the device on the active area of the substrate. That is, themanufacturing method of present invention is compatible to the processof FinFET, which may be properly used to simultaneously manufacture theFinFET devices and the fin diode structure of the present invention.

Through this manufacturing method, as shown in FIG. 4, the doped region103 of first doped type is globally formed in the doped well 101 underthe fins 105 a of first conductivity type, the fins 105 b of secondconductivity type and the STI 111, and the doped region 103 of firstconductivity type connects with each of the fins 105 a of firstconductivity type and each of the fins 105 b of second conductivity typerespectively in one fin structure, the fin 105, such that junctions areformed in some of the fin structures where the fins 105 b of secondconductivity type connect with the doped region 103 of firstconductivity type. By using this design, the current from the fins 105 aof first conductivity type may be easily conducted to the adjacent fins105 b of second conductivity type through the doped region 103 of firstconductivity type, thereby effectively lowering the on-resistance of thedevice.

Please refer now to FIG. 5, which is a schematic view illustrating a findiode structure with a doped region of second conductivity type inaccordance with another embodiment of present invention. In comparisonto the embodiment shown in FIG. 4, in this embodiment, the doped region204 formed in the doped well 201 is second conductivity type (ex.N-type). Similarly, the doped region 204 may also be formed by an ionimplantation process or a diffusion process to dope the dopants ofsecond conductivity type (such as P or As) with a predetermined dopingconcentration (ex N-) into the doped well 201.

Please refer now to FIG. 6, which is a schematic view illustrating a findiode structure with both the doped regions of first conductivity typeand the doped regions of second conductivity type. The presentembodiment is the combination of the embodiments shown in FIG. 4 andFIG. 5, wherein the doped region 303 of first conductivity type (ex.P-type) and the doped region 304 of second conductivity type (ex.N-type) are both provided in the doped well 301. The advantage of thedesign shown in this embodiment is that the junction formed byconnection of the doped region 303 and 304 of different conductivitytypes is located in the doped well, rather than in the fins like theembodiments shown in FIG. 4 and FIG. 5. Therefore, the junction will notbe limited by the fins and may have larger junction areas, therebyfurther reducing the on-resistance. Moreover, the position of thejunction may be freely adjusted depending on the design requirement ordesired electrical performance.

According to the above-mentioned embodiments shown in FIGS. 1-4, a findiode structure is also provided in present invention, wherein thestructure includes a substrate 100, a doped well 101 formed in thesubstrate 100, a plurality of fins 105 a of first conductivity type anda plurality of fins 105 b of second conductivity type protruding on thesubstrate 100, and a doped region 103 of first conductivity type formedglobally in the substrate 100 between the fins 105 a of firstconductivity type, the fins 105 b of second conductivity type, the STI111 and the doped well 101, and the doped region 103 of firstconductivity type connects with the fins 105 a of first conductivitytype and the fins 105 b of second conductivity type.

Furthermore, another fin diode structure is also provided in presentinvention, as shown in FIG. 6, wherein the structure includes asubstrate 300, a doped well 301 formed in the substrate 300, a pluralityof fins 305 a of first conductivity type and a plurality of fins 305 bof second conductivity type protruding on the substrate 300, and a dopedregion 303 of first conductivity type formed in the substrate 100between the fins 305 a of first conductivity type, a portion of the STI311 and the doped well 301 and connecting with the fins 305 a of firstconductivity type, and a doped region 304 of second conductivity typeformed in the substrate 300 between the fins 305 b of secondconductivity type, a portion of the STI 311 and the doped well 301 andconnecting with the fins 305 b of second conductivity type.

The fin diode structure in present invention may be used in field of,including, complementary metal oxide semiconductor (CMOS), bipolarjunction transistor (BJT), or electrostatic discharge (ESD) protectiondiode, etc.

Those skilled in the art will readily observe that numerousmodifications and alterations of the device and method may be made whileretaining the teachings of the invention. Accordingly, the abovedisclosure should be construed as limited only by the metes and boundsof the appended claims.

What is claimed is:
 1. A fin diode structure, comprising: a substrate; adoped well formed in said substrate; a plurality of fins of firstconductivity type and a plurality of fins of second conductivity typeprotruding from said doped well, wherein said fins of first conductivitytype and said fins of second conductivity type are isolated from eachother by shallow trench isolations; and a doped region of firstconductivity type formed globally in said substrate between said fins offirst conductivity type, said fins of second conductivity type, saidshallow trench isolations and said doped well and connecting with saidfins of first conductivity type and said fins of second conductivitytype.
 2. The fin diode structure according to claim 1, furthercomprising a plurality of fin structures, wherein said doped region offirst conductivity type connects with said fins of second conductivitytype in some of said fin structures to form junctions.
 3. The fin diodestructure according to claim 1, wherein said first conductivity type isP-type, and said second conductivity type is N-type.
 4. The fin diodestructure according to claim 1, wherein said first conductivity type isN-type, and said second conductivity type is P-type.
 5. The fin diodestructure according to claim 1, wherein said doped well is a doped wellof first conductivity type or a doped well of second conductivity type.6. The fin diode structure according to claim 1, wherein the dopingconcentration of said fin of first conductivity type is higher than thedoping concentration of said doped region of first conductivity type,and the doping concentration of said doped region of first conductivitytype is higher than the doping concentration of said doped well of firstconductivity type.